China Henan Paibo Machinery Co., Ltd. Company Cases

  Recently, the small aluminum-plastic separation production line custom-made by our company for a Vietnamese client was completed and successfully delivered within a record-breaking 10-day production cycle. This production line is specially designed for processing composite materials such as aluminum-plastic medicine plates and food packaging, with a stable production capacity of 200-300kg/h. It has been successfully installed, debugged and put into production operation.     A quick overview of customer requirements • Materials to be processed: waste medicine plates, aluminum-plastic packaging and other thin composite materials • Site restrictions: Compact equipment layout is required (floor area < 15 square meters) • Special requirements: Comply with Vietnam's environmental protection standards, noise < 75dB • Delivery time limit: Factory shipment within 15 days after signing the contract   Core advantages: 1.Lightning delivery capability √ The complete set of equipment manufacturing will be completed within 10 days √ The modular design shortens the assembly time by 80% √ Pre-debug the system to ensure immediate use upon installation   2. Excellent sorting performance Aluminum recovery rate ≥98% (measured 98.3%) The purity of the plastic is over 95% • Adaptable to aluminum-plastic composite materials ranging from 0.05 to 2mm   3. Intelligent control system for Aluminum-plastic separation and recycling line One-click start and stop operation Real-time production capacity monitoring Automatic fault alarm   4. Environmental protection design highlights of aluminum-plastic separation equipment →The pulse dust removal efficiency is 99.5% →The overall noise is 72dB (measured by the customer). →Zero wastewater discharge design     Customer feedback: "From signing the contract to going into production, it only took 18 days. The equipment fully met the promised processing capacity of 300kg/h, and as a result, the selling price of plastic products increased by 15%."     We are dedicated to providing global customers with cost-effective aluminum-plastic recycling solutions and supporting customized demands.

  After rigorous equipment testing and performance comparison, a well-known resource recycling enterprise in Hungary finally selected the vortex separator produced by our company. Currently, the equipment has been installed, debugged and put into efficient operation. This equipment is mainly used to process aluminum-plastic composite materials (including medicine plates, packaging materials, etc.) in electronic waste and industrial waste, achieving a metal recovery rate of 98.2%, significantly enhancing the resource recycling benefits for customers. Customer Demands and Challenges The main challenges faced by the customer are: The metal recovery rate of the existing equipment is insufficient (only about 85%). The separation was not thorough when processing aluminum-plastic composite materials The equipment has high energy consumption and the operating cost remains high It is necessary to meet the strict environmental protection standards of the European Union   Test verification process The customer has conducted strict tests on our company's equipment: Efficiency test: Continuous operation for 24 hours without interruption, with an average processing capacity of 3.5 tons per hour Accuracy test: The electronic waste containing aluminum-plastic was sorted, and the metal recovery rate reached 98.2% Stability test: When processing mixed materials with different components, the performance fluctuation is less than 2% Energy consumption test: The unit energy consumption is only 8.2kWh/ ton, a 22% reduction compared to the original equipment   Core competitive advantage 1. High-efficiency sorting performance 2. Intelligent control system 3. Reliable and durable design 4. Environmental protection and energy-saving features   Project implementation results Delivery cycle: Production and shipment shall be completed within 35 days after the contract is signed   Installation and commissioning: The European service team will complete it within 5 days   Operation effect:   Average daily processing capacity: 30 tons   Metal recovery rate: 98.2%   Plastic purity: 96.5%   Energy savings: approximately 6,500 euros per month     Customer feedback: "After thorough testing and comparison, your company's equipment is significantly superior to other suppliers in terms of sorting accuracy, operational stability and energy consumption performance. This fully meets our requirements for high-quality equipment."  

  Against the background of the booming global new energy industry, lithium batteries, as the core energy storage components, are widely used in electric vehicles, portable electronic devices and other fields. However, with the sharp increase in the use of lithium batteries, the problem of recycling and disposal of used lithium batteries is becoming more and more prominent. As an emerging economy, India's new energy market has been growing rapidly in recent years, and the demand for recycling of used lithium batteries is also increasing day by day. In this context, we have customized and successfully installed a 500KG/H lithium battery recycling production line for a well-known recycling company in India.     The 500KG/H lithium battery recycling production line for the Indian customer integrates a number of advanced technologies and equipments, and is characterized by high efficiency, stability and environmental protection. The production line mainly consists of pre-processing system, crushing and sorting system, dust treatment system and other key links.     High-efficiency processing capacity of lithium battery recycling production line   The production line adopts advanced crushing and sorting technology, which can decompose waste lithium batteries into substances of different compositions in a short period of time, greatly improving the recycling efficiency.     Accurate sorting technology of lithium battery recycling production line   By introducing high-precision magnetic sorting, eddy current sorting, specific gravity sorting and other equipment, it can accurately separate copper, aluminum, lithium, cobalt, nickel and other valuable metals in the waste lithium batteries. The accurate sorting technology not only improves the purity of the metal and reduces the subsequent refining cost, but also creates higher economic benefits for customers.   Environmental protection and safety design of lithium battery recycling production line   The production line is equipped with a perfect exhaust gas treatment system and dust collection device, which can effectively remove harmful gases and dust generated during the production process, and ensure that the exhaust gas, waste water and waste residue are discharged according to the standards.   Intelligent control system   Adopting advanced PLC control system, it realizes the automatic operation and remote monitoring of the production line. Operators can easily set the production parameters through the man-machine interface, monitor the equipment running status in real time, and find and solve potential problems in time.   The significance of lithium battery recycling   From the resource level, lithium batteries are rich in rare metals such as lithium, cobalt, nickel, etc. These metals have limited reserves in nature, and the mining cost is high and the environmental impact is great. Through our lithium battery recycling production line, we can effectively recover these valuable metals, realize the recycling of resources, reduce the dependence on primary mineral resources, and provide a stable resource guarantee for the sustainable development of India's new energy industry.   From the enterprise production level, our factory has advanced production equipment and strict quality control system, which can ensure that the quality and performance of the production line reaches the international first-class level. The successful installation of 500KG/H lithium battery recycling production line in India not only reflects our strong technical strength and productivity in the field of waste metal recycling machinery and equipment, but also establishes a good brand image for us in the international market. In the future, we will continue to devote ourselves to technological innovation and product optimization to provide global customers with better and more efficient lithium battery recycling solutions.  

  The 500KG/H aluminum-plastic recycling production line customized and designed by our company for Southeast Asian customers has been installed and debugged, and officially put into production operation. This production line is specially optimized for processing aluminum-plastic composite materials (such as aluminum-plastic panels, medicine plates, food packaging films, etc.). With advantages such as efficient sorting, stable operation, and high recovery rate, it helps customers achieve high-value recycling and utilization of aluminum-plastic resources.     Highlights of the aluminum-plastic recycling production line project:     Aluminum-plastic composite materials (such as aluminum-plastic panels, aluminum-plastic packaging films, etc.) are prone to resource waste and environmental pollution due to their combination of metal and plastic properties in traditional processing methods.   Our company's production line adopts the core technology of "physical crushing + intelligent sorting". Through the customized design of the double-shaft shredder and the high-voltage electrostatic sorting system, it achieves efficient separation of aluminum foil and plastic, with a purity of over 98%. The processing capacity is stably maintained at 500 kilograms per hour. Compared with traditional equipment, the efficiency is increased by 40% and the energy consumption is reduced by 25%.   Core advantages of aluminum-plastic separation equipment: Why do customers choose our aluminum-plastic recycling production line?   High-efficiency crushing and sorting system     Multi-stage crushing + electrostatic separation + air flow separation, suitable for various aluminum-plastic composites (such as medicine plates, toothpaste tubes, aluminum-plastic packaging). Fully automated processes reduce manual intervention and lower operating costs.   High recovery rate and high profit return     The aluminum metal recovery rate leads the industry (≥98%), and the plastic has a high purity, which can be directly sold or further processed to enhance economic benefits. Durable and low-consumption, environmentally friendly and compliant   Factory strength: Full-process guarantee from manufacturing to service     Our company has an annual production capacity of 200 sets of aluminum-plastic recycling equipment. From order confirmation to delivery, it only takes 30 days, far exceeding the industry average. Remote monitoring and a localized service team ensure worry-free production for customers.   Rejuvenate every gram of aluminum-plastic waste - choose PaiBo, choose a sustainable future.     The successful commissioning of this Southeast Asia project once again validates the reliability and efficiency of our company's aluminum-plastic recycling technology. In the future, we will continue to innovate to help global customers achieve the maximum value of aluminum-plastic resource recycling and regeneration!