Hydrometallurgy Waste Lithium Ion Battery Recycling Machinery Factory Lithium EV batteries Recycling Production Line
Product Description
SAFE, SUBMERGED SHREDDING OF BATTERIES AND MANUFACTURING SCRAP
Step 1: Spokes
All types of lithium-ion batteries are shredded in a safe and efficient manner. ‘Generation 3’ Spoke utilizes patented technology to directly process full EV battery packs without discharging or dismantling. Our Spokes are designed to have:
- Minimal solid and liquid waste
- Zero combustion
- Zero wastewater discharge
- Relatively low air emissions
HYDROMETALLURGICAL PROCESSING TO PRODUCE CRITICAL BATTERY MATERIALS
Step 2: Hubs
Black mass is processed to produce high-quality end products for reuse in lithium-ion battery production or other applications in the broader economy.
- The Rochester Hub is expected to be the first facility of its kind and first source of recycled battery-grade lithium carbonate production in North America
- The Portovesme Hub is expected to be one of the largest sources of recycled battery grade products in Europe
Full pack, full charged shredding capabilities
Generation 3 Spokes can process full pack EV batteries without the need to dismantle or discharge.
Efficient process
Our technology enables up to a 95% recovery rate to return critical materials back to the supply chain.
Lithium battery mainly consists of shell, positive electrode, negative electrode, electrolyte anddiaphragm.
The positive electrode is formed by coating lithium cobaltate powder on two sides ofan aluminum foil current collector through PVDF which plays a bonding role;The negative electrode structure is similar to the positive electrode and consists of carbon powder bonded toboth sides of the copper foil current collector.
At present, the research on the recycling of wastelithium batteries is mainly focused on the recovery of high-value anode precious metals cobaltand lithium.
Copper in the negative electrode of waste lithium battery (content up to 35%) is animportant production raw material widely used.Carbon powder adhered to it can be used asadditives such as plastics and rubber. Based on the structural characteristics of lithium batteries,our company adopts an environmentally-friendly physical separation process to realize efficientseparation and recovery of waste lithium batteries.
The pretreatment process of waste lithium ion batteries mainly comprises the following steps:
After discharging the recovered waste batteries,
Shredder: Shredded lithium batteries into smaller pieces.
Hammer crusher: For the secondary crushing of shredded materials.
Grinder: For the grinding of the crushed materials.
Separation machine: Separate the materials after being ground.
Collector: Collect and release the dust .
Pulse purifier (air cleaner): Clean all the dust produced during the operation of the wholesystem.
Classifying screen:Screen the materials sorted by the separation machine,and screen out oflarger metal materials.
Magnetic machine: Separate nickel from the metals.
Gravity separator:Separate those finer materials got from the screening machine and separatethe metal completely.
High-pressure blower: Keep the whole system in a negative state so as to collect the materialsand purity the air .
1.Lithium battery recycling plant mainly adopts physical recycling method, which has the characteristics of green and low carbon, energy saving and environmental protection, and no secondary pollution.
2.Taking economic and environmental benefits into account, both valuable components can be utilized and harmful components can be treated innocuously.
3.Lithium battery recycling machine was automatic, high recovery efficiency, strong processing capacity, waste lithium battery valuable components recovery rate of more than 98%.
The pretreatment process of lithium battery recycling machine mainly comprises the following steps: after discharging the recovered waste batteries, crushing, magnetic separation, air separation, crushing, gravity separation, screening and other processes are carried out by mechanical equipment.
Our Services
How to packing of our machine:
1.Waterproof packing with the international export standard by 20ft, 40ft, 40hp container.
2. Equipment Fittings, Electric Motor and Power Cabinet will be packed in Wooden Case or Iron Box. Other Equipment will be packed by Color-Stripes Plastic Cloth.
3. Or as per customer's requirements.
Package
About Packing, for small size or single machine, we can offer free fumigation wooden case with steel frame, it not only can protect machine from damage, but also avoid checking when exporting.
For multiple machines or production line, it's better to loaded in standard container 20GP, 40GP, 40HQ, unually it needs wrapped with plasitc firstly, then loaded in container.
We can offer EXW, FOB and CIF terms.
EXW: You arrange the shipping details from our factory to your port by yourself.
FOB: We arrange freight transport to Qingdao, Shanghai or other ports of China, then you arrange the shipping details from China port to your country port.
CIF: We arrange all shipping details to your country port, and ensure machines smooth arrival.
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